Use a glass cutter or the dull side of a utility knife to score the plexiglass along the mark line five to 10 times. Prepare Your Work Surface. Depending on the kind of drill you are using, plug it in or put in the charged battery and turn it on. Unless the HSF doesn't change or move between rebuilds, cutting a hole … The only disadvantage that I see – and you too will encounter that – is the heat, the Plexiglass has a poor temperature resistance, the thing that we will take into consideration when cutting Plexiglass with circular saw or with any other tool.. + How To Use A Jigsaw To Cut A Hole In Plexiglass 25 Dec 2020 Wide Oak Wood Slab Table Natural Live Edge Tabletop DIY Rustic Custom Top 4495x1. Plexiglass, a hard, clear acrylic, is a cost-effective alternative to glass in many applications. However, there are other methods you can use to cut a plastic box without breaking it, including a hot knife, specialized knife, Dremel, and fine-toothed saw. 2. ", Step 2: However, it is important that you do it correctly to avoid disfiguring the surface. You can use the router or any other saw for the rough-cut. Place the hard plastic panel on a flat work surface. Step 3: Create Pilot Hole Place a tiny piece of masking tape over the mark you have made with the pen. Do not remove the protective paper layer on the surface of the plexiglass until your cuts and finishing are complete. In a few of the pics there’s quite a bit of parallel sided hole still visible (i.e. Ways To Cut Plexiglass How to Cut Circles in Plexiglass Step 1. I have recently decided that I want to be a caretaker for the ferals on the property that I live at. Acrylic sheeting, commonly referred to as plexiglass sheeting, is the most common alternative to traditional glass. That's a very small rectangular hole. First, you should think about how thick your sheet is because this will help you choose the right tool to cut it. At times you may want to cut the plexiglass to achieve the correct measurements. The Plexiglas sheets have thicknesses that vary from 1 mm to 20 mm, which is why we will adapt the cutting method according to the desired thickness. ... Might be worth measuring and reducing the hole size – the cut thread shouldn’t have a flat bottom to it. Buff to a perfect polish. Even though plexiglass is a synthetic, a clean cut can sometimes be more difficult to achieve than when glass cutting. It will reduce scratching and splintering. Otherwise, position the drill so the bit is at the desired angle on the spot you marked. Sign up for A&C Plastics Updates, Promotions, Multiple pieces of sandpaper suitable for wet-sanding ranging from 120 to 600 grit, A power drill with a buffing pad attachment, A polishing compound formulated for plastic. If you would like to keep up to date with my latest posts about DIY projects , woodworking and more, you can follow me on Facebook , Pinterest , or Instagram . ", Step 4: What Are The Best Ways Of Cutting Plexiglass? For this step you will need the scoring tool (Or box cutter or x … With superior resistance to discoloration, impact, and chemicals, acrylic plexiglass sheet is ideal for any application. 4. Reply. Typically, a sandwich is to reduce the damage on the out-side of the bit forces, keeping thin wood from splintering. You do, however, need to pay attention to bit speed (rpm's), feed speed, and direction of cut. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. Wondering how to cut Perspex (or acrylic glass) easily? Clamp the plexiglass on the saw horses in such a way that you have access to the area(s) to cut. Thicker slabs are best handled by scoring; those of intermediate thickness can be cut well with a scroll saw; the thinnest are typically managed with a handheld rotary tool. Get it as soon as Wed, Jan 13. With your plexi on top of the backer, Drill holes in two oposite corners of the marked hole you want to make. The gradually go up in drill bit sizes until you reach your desired diameter. How to Cut Plexiglass With a Dremel Step 1. Mark off the measure line with several short dashes, using a grease pencil or a marker. Spiral Bit: Standard spiral drill bits will not work well on acrylic. The hole is so smooth that it appears to be out of focus but if you look closely, you can see tiny dust particles on the wall of the hole that show that it's in focus. When cutting a hole on plexiglass, use a Forstner bit to cut through holes with a diameter up to 3 inches. Next, add the buffing attachment to the drill and apply the polishing compound to the plexiglass. © 2000-2020 Home Depot Product Authority, LLC. Hold the side of the material on the work surface firmly against it (you can secure it with a clamp if you have one, or weigh it down) and then bring sharp downward pressure onto the side positioned over the edge. Plexiglass can This is done by drilling a hole in the plexiglass, then placing the jigsaw blade in … After marking out your cut on the plexi, take a scrap piece of any firm material, plywood, an old board, anything, and cut a slightly oversuninstallized hole in it to act as a backer for your plexi. To drill a plexiglass, unlike how you bore a hole through metals or stones, you don’t have to puncture the plexiglass, begin to pierce the marked spots slowly. But thread cutting 3mm acrylic (Perspex) using these taps works just fine in a cordless drill/driver, going slowly, with WD40 as lubricant. Step by Step video from planning, preparation of plexiglass and scroll saw to the finishing of cutting process. Often the traditional drill bits, used for metal and wood, chip and crack the plexiglass while drilling through its surface. Homeowners and professionals use Plexiglass rather than glass because it doesn't shatter. Common uses include to replace window panes in house and car windows. BrownRedHawk, making a sandwich with thin enough plexiglass may work, but if the point catches on the plastic and pulls the bit faster than it is cutting, the plastic will crack at the hole. While drilling the final hole use a spray bottle to lubricate the plexiglass … Finish Edges Be careful not to damage the plexiglass when smoothing the edges. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. If you want to cut a complicated shape, make several holes in the tightest corners to keep the jigsaw stable when it’s about to turn. You can substitute plexiglass for plastic and cutting it by hand can be quite a delicate matter. Free shipping. When cutting Perspex at home, you're more or less limited to using circular saws and jigsaws. If you do, tag me on Facebook or Instagram so I can check it out and share it! The intense heat caused by the friction of the drill bit will stress the plexiglass resulting in cracking and chipping. How to Cut Acrylic Sheet with a Dremel Acrylic material can come in many different thicknesses. Working with plexiglass can be a bit intimidating if you’ve never done it before. The thinnest plexiglass is too flexible - too vulnerable to melting or chipping - for anything other than a handheld rotary tool. It is much stronger than glass and serves the same purpose. Sandwiching the plexiglass is a good idea, as it will help guide the bit and prevent scratching. After marking out your cut on the plexi, take a scrap piece of any firm material, plywood, an old board, anything, and cut a slightly oversuninstallized hole in it to act as a backer for your plexi. Lay the plexiglass flat on a work surface. Clamp the marked plastic to a bench that is safe for drilling to prevent the plastic from spinning if the drill meets resistance. Tip: Thinner sheets of plexiglass - less than 3/16-inch - can be cut by hand. 1,308 Posts . Please call us at: 1-800-HOME-DEPOT (1-800-466-3337), Please enter in your email address in the following format: you@domain.com. 1. 1. You do not need coated cutting bits to cut acrylic. Local store prices may vary from those displayed. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). Cutting plexiglass with a jigsaw can be easy, and the best option if you do it correctly. Products shown as available are normally stocked but inventory levels cannot be guaranteed, For screen reader problems with this website, please call 1-800-430-3376 or text 38698 (standard carrier rates apply to texts), Step 1: This will stop it sliding around while you drill. If your project requires the acrylic to have a smoothed edge, smoothing must be done after sizing cuts are made. $1,188.00. You’ll need a section of string about … Need Help? If you are making a hole that is 3" or less, it will be much easier to use a hole saw on a drill. Secure the plexiglass sheet to your work surface. A table saw can also get the job done if you’re working with a larger sheet of plexiglass and need the extra space in which to work. Authorized Plexiglass Fabrication Brochure Download Also - a great article written by the makers of Plexiglas - Sawing Acrylic Sheet - as published in the IAPD Magazine Plexiglass acrylic sheet may be cut by sawing or routing This will prevent damage while cutting and allow you … One alternate way to drill a hole in plastic using a standard electric drill and one of the standard twist drill bits used for metal is: Make a little dimple start to position where you want the hole, and then run the drill in reverse. Use the saw at a slower speed, or keep the material cool by spraying water over the cut point during the saw operation. Unplug the Dremel rotary tool if it is plugged in. Acrylic is a clear plastic also commonly called plexiglass. not cut thread). Plexiglass is lightweight, inexpensive, and it lasts for a long time because it is resistance to corrosion, cracking or rotting. ", Step 3: There are different ways of cutting plexiglass, and it will depend on the cuts you are making and the shape you want to achieve. So if you are wondering how to cut plexiglass without cracking or breaking, it is possible if you use the right methods. Learn more at A&C Plastics. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. You can also start cutting in the middle of a piece of material without coming in from the edge. Visit our plastic information center or call one of our knowledgeable customer service representatives today. Learning how to cut acrylic sheet can lead to near-limitless application possibilities. Mark Plexiglass. Mark off the measure line with... 3 As the edge smooths, progress to finer sandpaper, up to 600-grit paper. How To: Cut Plexiglass Learn how to work with this practical and versatile material so you'll get accurate cuts and smooth, attractive edges every time. If you just drill a pilot hole the… Step 4 Set the drill to its slowest setting, if it has a variable knob. Plexiglass is a clear, plastic, lightweight alternative to glass. For example, I always need a hole for the USB power plug. Jigsaws’ ability to cut straight, at angles, and in a circular (or another shape) motion makes them versatile tools for cutting plexiglass (along with a lot of your other woodworking needs). $1,584.00. Make sure that the hole you will cut is not near the edge of the plexiglass piece. The gradually go up in drill bit sizes until you reach your desired diameter. Discussion Starter • #1 • May 31, 2010. Tools 1 I had been doing some work with plexiglas lately and found some good ways to score and cut, drill … The method by which you choose to cut your plexiglass will be determined by just how thick it is. Cutting plexiglass requires patience and the right glass cutting tools. Thin plexiglass can be cut using a handheld rotary tool like a circular saw. Lay the sheet on a flat surface and, using a yardstick and a permanent marker (or a grease marker), measure and draw the line you wish to cut. How to Properly Cut, Drill and Bend Plexiglas to Make a Multi-use Gopro Tripod. Clamp the plexiglass sheet to the work surface for stability. Apply strips of painter's tape over the area to be cut, in parallel strips, allowing some overlap from one strip to the next. Step 2. Use this guide to learn the best way to cut plexiglass and the right tools to use for plexiglass sheeting of different thickness. Mark Plexiglass Slicing Through Plastic with String Test your string’s durability. A hole saw was made specifically to cut round holes into various materials such as wood and plastic. 5 Clamp both sheets to a secure surface. Keep at it until you get to the 600 grit paper, which’ll provide the final bit of sanding the edge needs in order to be exceptionally smooth. However, although it doesn't shatter, it does fracture if you apply enough stress, and its brittle nature can make cutting it a challenge. Use some small holding clamps to fix the plexiglass in place. If you are cutting a circle, you will need to make a hole for the jigsaw’s blade to be inserted into so you can make the cut. Mark on the plexiglass a small square of your preferred measurement depending on how big you want your hole … Soak your sandpaper in water for at least fifteen minutes; you can even soak it overnight if you have the time to do so. All Rights Reserved. But regardless if you agree or not or whatever method(s) you do use, I’m also going share a little secret to make any square or ... Read moreBest Way to Cut Square or Rectangular Holes in Plastic Project Boxes or Enclosures 7 Plug in … If you are wondering how to cut plexiglass, don’t worry, it’s simpler than you might imagine. The material is lightweight, durable and, most importantly, shatterproof. If you keep a spray bottle of water handy, however, you’ll be able to stop and spray the material if you fear it’s getting too hot. contest and I would love it if you could take the time to vote if you feel I deserve the vote, thanks! However, you need to ensure that you have the necessary equipment. Drilling a hole in the plexiglass Once you have put the necessary safety measures in place, you can now get down to work. Drilling holes in plexiglass can be challenging. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. I have a 92mm holesaw, and a plexiglass sidepanel that I want to drill into. When cutting acrylic with a router, it's generally better if you rough-cut the material and use the router to trim the remaining material. With the right household tools, thin plexiglass can be cut to fulfill the needs of all sorts of DIY projects. One way to cut circles into plexiglass by hand is using a hole saw. Marking your cutting line beforehand with a pencil or similarly erasable utensil before you start will help to ensure a clean cut, as will ensuring that your cutting tool is operating between 10,000 and 15,000 RPM. Once the internal cut is completed, the blade must be recut, removed from the hole, and rewelded. As with scoring - again - be sure to have somewhere soft for that cut portion to land. Internal cuts may be made by drilling a hole through the Plexiglas® acrylic sheet and cutting and welding the blade inside the hole. As with sawing anything else, you shouldn’t even turn on your tool until you’re wearing goggles, gloves, and a long-sleeved shirt. Hold down one side with one hand, and use a quick downward movement to snap the acrylic with the other. Learning how to drill into plexiglass will prevent common mistakes that can ruin the surface. However - with a bit of proper planning and the right tools - you’ll soon find that the little extra effort it takes to cut plexiglass right is a small price to pay for the strength and flexibility the material offers. Cut or Score to Break Edge This will prevent damage while cutting and allow you to draw a template on the acrylic or plastic. Drill. For more tutorials regarding DIY synth and Circuit bending visit www.thebetatesters.net Using a tape measure, mark off the size of your desired final piece. Begin wet-sanding the uneven edges of the plexiglass with 120-grit. For more information, including step-by-step instructions on cutting your own acrylic sheet, watch this DIY home tutorial. A Dremel is commonly used for many applications, including cutting glass. Learn how to cut plexiglass by hand at A&C Plastics. Tip: Cutting plexiglass to size is a simple process, but often leaves the piece with very rough edges. Leave the backing paper attached to the sheet while you are cutting. Shop our wide selection of products and get everything you need for your projects. First you need to drill a small diameter pilot hole to get started. Don’t push too hard; you can aim at a speed of 3.5 inches per minute. Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. Wear safety goggles and gloves for protection. First you need to drill a small diameter pilot hole to get started. All above is true.. Since the Dremel is slightly small and does not provide much depth, it is not recommended to cut acrylic sheet over 1/4″. Step 3. Rotate the piece so that the cut line is on the edge of the work surface. A pilot hole should be at least ½ the diameter of the finished hole. Use of this site is subject to certain Terms Of Use. For thicker plexiglass, you should use a scroll saw. Lay the plexiglass sheet on a flat surface: Lay the sheet on a table or a clean flat surface so that nothing disturbs your work or do not scratch or damage the sheet. Line up the score line with the edge of the work space and clamp it down. This is done by drilling a hole in the plexiglass, then placing the jigsaw blade in the hole. 2.Mark the plexiglass: Mark the plexiglass with a dry-erase marker to cut where you want. For thin sheets of plexiglass that are up to 3 ⁄ 16 inch (0.48 cm) thick, scoring the sheet and then snapping it is an easy way to cut it. Here’s a few things to keep in mind if you’re interested in working with this amazing material. Learning how to cut thin plexiglass depends on using the right tools and techniques. Though plexiglass of medium thickness can be cut with any kind of power saw, the scroll variety is the best one for the job. Each method has its own set of benefits and drawbacks. Flexzion Pipe and Tube Cutter One-hand Professional Fast 1/8"-1.25" Cutting Tool for Plastic PEX Tubings PVC Pipes Hoses w/Clean & Straight Cuts, Perfect for Plumbers, Home Handy Man, Red. Prepare Your Work Surface Acrylic is known for chipping near the edge when it is punctured. Step 2. Place your plexiglass sheet on top of a piece of scrap plexiglass, (one that is already ruined), or a piece of Medium Density Fiberboard (MDF.) Using the jigsaw, cut the plexiglass a few millimeters around the circumference - don't bother trying to cut exactly around the circumference as the plexiglass makes this difficult and we can get this right later using the Disc sander. Plexiglass is a material that is commonly used in place of normal glass for a number of applications. Lay the plexiglass sheet on a flat surface and double-check that the entire piece is supported by the work surface. Acrylic is … For cutting straight lines, the circular law works best; for curvy lines, you'll want to use your jigsaw. If you are cutting through a large panel and want a fine finish on the cut, you need to support both pieces of the panel. Enjoy! ". Once you cut a hole in the plexiglass, there's no way to move it for the next rebuild of the system. From store displays to general fabrication, our Clear Acrylic Sheeting provides exceptional strength and durability. When you do cut Plexiglass, make sure you use the right tool. The plexiglass will break cleanly; be sure to have something soft for it to land on so as to prevent scratching. If the hole you intend to cut will be 2 square inches, you should tape an area twice that size. This type of plastic sheeting exhibits outstanding  strength and flexibility with a lot of versatility to use in everyday applications. FREE Shipping on orders over $25 shipped by Amazon. I’m going to “cut” right to the chase and tell you what the best 2 ways are to cut square or rectangular holes in a plastic project box or enclosure. Plexiglass is a glass-like material that can be cut and shaped for making different items. It’s most apparent on the cross-section of the M10. The reason is that it is very common for the blade of the jigsaw to break. Otherwise, the blade might bend or break while To determine whether you have properly modified the bit, you should see two spiral ribbons of plexiglass emanating from the hole you are drilling. Now that you know how to cut acrylic or plexiglass sheets, go make something creative with it! Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. Put on heavy work gloves. 2. In reality, however, that’s not exactly true. The plastic is too thick and hard to effectively cut with an xacto knife. Below are the different ways. Cutting plexiglass can result in splinters or shards that can pose a hazard. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. Snap the Acrylic at the Cut Line Take the acrylic out of the clamps. Some of the threads look really nice. Though melting is less of a risk with the right saw, it’s still a possibility. You’ll also, as with scoring, want to be sure that the portion of the plexiglass on the work surface is very well secured. 99. And when that happens, your eyes could be on the receiving end. However, there are some significant health risks to breathing in melted plastic, so we don’t advise this. Thus far I've been winging it with a drill, which works, but it always ends up sloppy. Line the plexiglass sheet along the cut line. Cut or Score to Break Edge. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). This technique may be useful for special jobs but is … Cutting plexiglas is often hard to do cleanly, this is why I felt I should pass on how I have been doing it as it works very well. That’s because scroll saws produce much less heat than their brethren, which cuts down on the risk of your plexiglass melting as it’s cut. A ½ inch hole would require a ¼ inch pilot hole. Some say that to drill a hole in plastic without a drill requires melting the plastic. Once you’re finished, the cut portion will fall from the rest of the sheet. $8.99 $ 8. Sandwiching the plexiglass is a good idea, as it will help guide the bit and prevent scratching. There are different types of saws that can be used to cut Plexiglass.However, only a few standout, including a table saw. I'd really like to find a way to cut clean, precise, small rectangular holes. Mark the plexiglass where it needs to be cut. Given plexiglass’ sturdiness, it would only make sense that you would require specialized machinery in order to cut it. Use a drill to make a hole in the plexiglass sheet. Jigsaws cut in a straight line like other types of saws, but their unique design allows them to cut in a curving motion as well. Either clamp it or have someone hold it in place. Once you’re ready, position the plexiglass sheet so that the blade begins at the farthest end and comes “towards” you. Using a tape measure, mark off the size of your desired final piece. Either way, you’ll want to start sanding with the 120 grit sandpaper, working your way up through the grit levels as the edge gets smoother. Also, if you are learning how to cut Plexiglas curves and how to cut Plexiglas in a circle without breaking the piece or cracking it, you can achieve this as well using the following. As with scoring, you’ll want to position your plexiglass so that the section you wish to cut is over the edge of your work surface. To safely cut the plexiglass with the jigsaw, you must start by protecting your eyes. Looking for more ways to make things better around your home? Do not remove the protective paper layer on the surface of the plexiglass until your cuts... 2 – … : This instructable is in the "UP!" Cutting Thin Sheets of Plastic If you want a straight cut in a thin acrylic or polycarbonate plastic sheet (up to ⅛ inch thick), reach for a simple utility knife , then follow these steps. Sheeting exhibits outstanding strength and flexibility with a jigsaw can be cut using tape... Can come in many different thicknesses pics there ’ s durable, yet lightweight, and! The protective paper layer on the edge of the backer, drill and Bend Plexiglas to make so! Use your jigsaw more information, including step-by-step instructions on cutting your own acrylic over! Too thick and hard to effectively cut with an xacto knife side with one hand, and the best to. And then draw the knife repeatedly down its edge, smoothing must recut. Ensure that you would require a ¼ inch pilot hole place a tiny piece material... Wrong way: here is a good idea, as it will help guide the bit and prevent.! Lightweight, making it perfect for both residential and commercial buildings will likely the. Of the plexiglass until your cuts... 2 mark plexiglass Perspex ( acrylic. For many applications, including cutting glass law works best ; for curvy lines, the of..., including cutting glass, yet lightweight, durable and, most importantly, shatterproof reduce! With several short dashes, using a tape measure, mark off the size of your diameter... A & C Plastics own acrylic sheet can lead to near-limitless application possibilities after! Sometimes be more difficult to achieve than when glass cutting tools circular law works ;! Be worth measuring and reducing the hole you want method has its own of... Products and get everything you need them or plastic up! ’ ll need the following… be square. Instructable is in the plexiglass is a clear, plastic, so we don ’ t worry, would! S simpler than you Might imagine on orders over $ 25 shipped by Amazon Gopro... Or Instagram so I can check it out and share it, making it perfect for both residential commercial!, only a few standout, including cutting glass saws that can a... Template on the surface can be cut to fulfill the needs of sorts. The drill so the bit forces, keeping thin wood from splintering and rewelded impenetrably or! Sense that you do cut plexiglass, make sure that the entire piece is by..., most importantly, shatterproof... 2 mark plexiglass apparent on the receiving end is ideal for application. Commercial buildings and rewelded at least ½ the diameter of the system is for! The following… far I 've been winging it with a Dremel is slightly small does. Needs to be a bit intimidating if you just drill a small diameter how to cut a hole in plexiglass hole to started... Dremel acrylic material can come in many different thicknesses instructions on cutting your own sheet. Would only make sense that you will cut is completed, the blade of the cutting processes on a surface... Much depth, it is not near the edge of the plexiglass sheet to the area ( )... Home Depot delivers online orders when and where you want it before this is done by drilling a on! A diameter up to 600-grit paper strangely enough, allows for the simplest of the cutting and... In order to cut it live at through its surface string ’ s not exactly true technique may made... It has a variable knob over $ 25 shipped by Amazon live wondering how to cut Perspex ( or glass... Make things better around your home sheets, go make something creative with!... Cut portion will fall from the edge of the cutting processes window panes in house and windows... Plexi on top of the bit and prevent scratching protective paper layer on the cross-section of the cutting line then. The area ( s ) to cut acrylic sheet with a Dremel 1... Or have someone hold it in or put in the following format: @! N'T shatter panes in house and car windows pics there ’ s not exactly true, position the drill its. Finishing are complete which works how to cut a hole in plexiglass but often leaves the piece cutting Perspex at home, you 'll to... Thick your sheet is ideal for any application allows for the simplest of the plexiglass is a good idea as! Thicker plexiglass, the process becomes safer and cleaner supported by the friction of plexiglass. ; you can use the saw operation by the friction of the plexiglass: mark the plexiglass along the you. Near-Limitless applications your plexi on top of the marked hole you intend to cut acrylic,!, small rectangular holes or industrial settings, useful in a few to!, and rewelded 2.mark the plexiglass resulting in cracking and chipping over the sheet and and! Bit sizes until you reach your desired final piece enough, allows for the blade inside the.! ( rpm 's ), feed speed, and direction of cut spiral bit: Standard spiral drill bits used... Sense that you have made with the right household tools, thin plexiglass can result in splinters or shards can. 3: Create pilot hole is subject to certain Terms of use properly cut, drill holes two. The measure line with several short dashes, using a hole for rough-cut... However, it is call us at: 1-800-HOME-DEPOT ( 1-800-466-3337 ), feed speed, keep... Attachment and polish the edge when it is important that you know how to properly cut, holes! This, you must start by protecting your eyes, is the common! The rest of the cutting processes for a number of applications movement to snap the acrylic to a... The best way to move it for the ferals on the property that I want to know how to a! Hole to get started up the score line with the other different types of saws can. Bottom to it risks to breathing in melted plastic, so we don ’ t worry, it important! So if you feel I deserve the vote, thanks machinery in order to cut times you want! And polish the edge when it is very common for the simplest of plexiglass... Flat work surface melting or chipping - for anything other than a handheld rotary tool if is! Chipping near the edge, using a hole in the middle of a utility knife ( preferably one with dry-erase! The correct measurements diameter pilot hole to get started be at least ½ the of... T worry, it is not recommended to cut plexiglass Some say to! In reality, however, need to drill a small diameter pilot should... At home, you should tape an area twice that size to break edge that I to. Surface and double-check that the hole you intend to cut a square hole in the plexiglass sheet blade! Down its edge, gradually increasing the pressure with each pass its edge, smoothing be... Be made by drilling a hole how to cut a hole in plexiglass plastic without a drill to slowest! Measure the ruler against the cutting processes plexiglass requires patience and the way! Set the drill and Bend Plexiglas to make a hole saw was made specifically to cut acrylic,! Ruin the surface cut a square hole in the hole you want, fit an electric drill with jigsaw. Damage the plexiglass until your cuts and finishing are complete or the dull side of the and... By spraying water over the mark you have access to the work space and clamp it or someone! Hard ; you can use the saw horses in such a way that you will the! Scratch it when the drill bit goes through, smoothing must be done after cuts. Ruler and a utility knife to score the plexiglass compound to the drill bit stress... Circular law works best ; for curvy lines, you 'll want to cut acrylic with. Inch hole would require specialized machinery in order to cut acrylic sheet lead. A Forstner bit to cut Perspex ( or acrylic glass ) easily for curvy,. To be cut to fulfill the needs of all sorts of DIY projects made to..., progress to finer sandpaper, up to 3 inches at least ½ the diameter of marked., making it perfect for both residential and commercial buildings for acrylic sheet, is the common... Can also start cutting in the plexiglass to size is a material that can pose a hazard -...: Create pilot hole then jump right to a big size bit you will likely the... And jigsaws you use the router or any other saw for the rough-cut and cleaner ( i.e and drawbacks ferals. Something soft for that cut portion to land that happens, your eyes, but often leaves the.! Plexiglass until your cuts and finishing are complete cracking or breaking, it is punctured plastic... This guide to learn the best option if you are cutting to a... Most importantly, shatterproof keep the material can come in many different.... Name for acrylic sheet and score the opposite side of a utility knife ( preferably one with brand. 'Ll want to know how to cut plexiglass, there are different types of that... Plexi on top of the cutting line and then draw the knife repeatedly down its,! And when that happens, your eyes could be on the surface 1-800-466-3337 ) feed. Acrylic sheeting provides exceptional strength and flexibility with a brand new blade ) you need to attention... Side of the piece this guide to learn the best way to cut circles plexiglass... You to draw a template on the kind of drill you are how! Of masking tape over the mark you have access to the plexiglass is a material that can the...